BMW Motorrad Fault Codes

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BMW motorrad FAULT CODES
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FAULT CODE, FAULT CODE DESCRIPTION, MODEL ,SYMPTOMS, PROBLEM SOLVING REMEDY

 

BMW Motorrcycle Fault Codes

 

10167 Output stage to electric fuel pump GS/A 1200 Idling irregular

Battles to start

Fault appears to start intermittently

Bike may start and ride, then will appear to have fuel starvation

This unit is situated on the left side of the tank. It is a little aluminium unit with fins on. Check the o-ring of this unit. Unscrew the unit and check for moisture in the cavity below it. Use moisture repellent spray and contact cleaner to clean this device. If problem solving does not work then replace the unit.

 

10218 CAN-Bus Timeout: No communication with KOMBI (Instrument cluster) control unit

GS/A 1200 Test with diagnostic system.

Clear fault code.

 

10219 CAN-Bus Timeout: no communication with ZFE (Central vehicle electronics) control unit GS/A 1200 Instrument cluster does not activate properly.

Instrument cluster activates partially and then fades away.

May start on intermittent occasions

Test with diagnostic system. If all else fails replace the ZFE control unit. (Very expensive).

10444 Fuse activated for component block 3 (starter relay, Immo (EWS) ring aerial, ignition coils, injectors) GS/A 1200 There may be a short on the battery terminals or elsewhere. Can happen in conjuction with fault code 10219.

 

23971 Rear wheel speed sensor: Signal implausible GS/A 1200 Possible dirt on sensor. Dirt on wheel where sensor lost contact.

Test with diagnostic system.

Clear fault code. Replace sensor if fault code reappears.

 

24052 Electric System under-voltage GS/A 1200 Starter motor battles to turn Instrument cluster fades and then reappears.

Check Battery Voltage

Check that the alternator is charging battery

Check wiring to see that a short is not draining battery power.

Replace battery if it is not charging or Service alternator

 

24971 Pressure In Front Wheel Circuit Too High GS/A 1200 Check Wheel Pressure! Release air out of front wheel to the correct pressure.

Clear Fault Code

 

25193 Internal Control Module Error - Time out message ZFE_2 GS/A 1200 Not sure if there are any symptoms but the fault code was not present when diagnostics were performed.

Fault occurred possibly due low voltage from the battery at some stage

Clear Fault Code

 

25165 Internal Control Module Error - Main processor reset due to under voltage GS/A 1200 Not sure if there are any symptoms but the fault code was not present when diagnostics were performed.

Fault occurred possibly due low voltage from the battery at some stage

Clear Fault Code

 

25193 Brake fluid level to low GS/A 1200 Check brake fluid levels, front and rear reservoirs.

Test with diagnostic system.

Add brake fluid and clear fault code.

 

37641 Electrical System (KL30) under voltage GS/A 1200 Not sure if there are any symptoms but the fault code was not present when diagnostics were performed.

Fault occurred possibly due low voltage from the battery at some stage

 

41722 Park Light Open Circuit GS/A 1200 Park light could be faulty Check connections are secure or replace bulb if faulty.

Clear Fault Code

 

41724 Main High Beam headlight, open circuit.

R1200RT Main high beam light could be faulty or have a poor connection.

Check connections are secure or replace bulb if faulty.

Clear Fault Code

41726 Low Beam Headlight 1, open circuit. R1200RT Low beam headlight could be faulty or have a poor connection.

Check connections are secure or replace bulb if faulty.

Clear Fault Code

 

41729 Low Beam Headlight 2, open circuit. R1200RT Low beam headlight could be faulty or have a poor connection.

Check connections are secure or replace bulb if faulty.

Clear Fault Code

 

54104 CAN-Bus: No communication with instrument cluster (Kombi) control unit

GS/A 1200 This fault may occur in conjunction with a faulty ignition.

Test with diagnostic system

Clear Fault Code.

 

288 Throttle Position Sensor, Internal

Fault on Upper or lower

Potentiometer Slider.

GS/A 1150 Rough Idling Measure Voltage, optimum is around 0.36 volts.

Replace potentiometer and set at correct voltage. Clear fault code.

 

821 Hall Sensor 1, no signal - this fault will always occur if engine is not running or engine is not cranked before reading fault codes.

GS/A 1150 Bike will not run. Replace sensor! Replace sensor if fault code cannot be cleared.

 

901 Hall Sensor 2, no signal - this fault will always occur if engine is not running or engine is not cranked

before reading fault codes.

GS/A 1150 Bike will not run. Replace sensor! Replace sensor if fault code cannot be cleared.

 

17163 Front ABS motor defective. R1150RT ABS warning light flashing and no power brake function... residual braking only. Depending upon whether front brake (lever) applied or rear brake pedal... sometimes the servo motor would race but no ABS function.

It would be best to have your nearest BMW agent confirm your fault code.

Replace complete ABS unit, which will be very costly. Clear fault codes.

 

17433 Pressure in rear wheel cylinder to low.

R1150RT Refer to fault code 17163 for details on symptoms. It would be best to have your nearest BMW agent confirm your fault code.

Replace complete ABS unit, which will be very costly. Clear fault codes.

 

277 Engine Coolant Temperature Sensor Malfunction, Short circuit to earth or temperature too low. GS 650 Dakar

No coolant in system Check coolant system for leaks. Check all hoses.

Check radiator cap. Check water pump seal.

Replace coolant sensor if necessary. Clear fault codes.

 

304 Oxygen (Lamda) Sensor Circuit Malfunction, No signal or signal intermittent. GS 650 Dakar

Symptoms not openly evident. Bike may be running rich.

Check and clean connections on wire harness.

If fault persists, check or replace lambda sensor.

Clear fault code.

 

309 Oxygen (Lambda) Sensor Heating Circuit Malfunction, Signal implausible GS 650 Dakar

Irregular engine operation. Engine will not function properly.

Test with diagnostic system. Reading should alternate between 200mV and 650mV.

Replace Lambda sensor if necessary. Clear Fault Code.

 

821 Speed Sensor (rpm) GS 650 Dakar

Irregular speed reading on instruments.

Clean sensor. Make sure the wire is not damaged.

Replace sensor if necessary. Clear Fault Code.

 

1152 Cooling Fan Motor, signal implausible. GS 650 Dakar

Cooling fan does not work. Cooling fan works intermittently on activation. Will lead to overheating. Test with diagnostic system whether the fan works

Replace fan. Clear Fault Code

 

821 Crankshaft encoder, short circuit or open circuit. G450X Symptoms not openly evident as bike starts and runs.

The fault code was still present.

Cleared Fault Code. Fault did not return.

 

1592 Steppermotor, throttle valve 2 defective G450X Symptoms not openly evident as bike starts and runs.

The fault code was still present.

Cleared Fault Code. Fault did not return. correct.

Tighten battery terminals.

Ensure good connection on batter terminals. Clear fault code.

 

23955 Front Wheel Speed Sensor: Signal implausible. GS/A 1200 Possible dirt on sensor. Dirt on wheel where sensor lost contact.

Test with diagnostic system

Clear fault code. Replace sensor.